Features and Benefits
- Multi-Loop High-Performance Process Control
- Versatile I/O (4-20mA, 0-10V, RTD, Discrete Logic, Relays, etc.)
- Can be configured for Motor Control (PWM, Encoders, etc.)
- Modbus, Custom ASCII/Binary Messaging, and Fairnet Networking
- Prominent displays and intuitive user-interface
- Aluminum/steel construction — fully sealed enclosure
- -20°C to +65°C (-4°F to +149°F) operating range
- 28V regulated output (+/- 1%) that can supply 200mA (max)
- MIL-STD-901D Grade A for High Impact Shock
- MIL-STD-167B for Vibration
- MIL-STD-461E for Electro-Magnetic Interference (EMI)
- Powerful and easy-to-use graphical programming
- Available with mil-spec miniature cylindrical connectors
- Significantly faster microprocessor and increased memory when compared to the FAC-2100
- Cyber security enhancements including secure boot with firmware and configuration validation, intrusion detection, role-based authentication control (RBAC), hardware validation, encrypted files/communication, trust groups, and historical logging with evidence of critical events
- USB port that may be used for configuration and/or computer-less programming
The Fairmount Automation Controller Series, Model 2100+ (FAC-2100+) is a general-purpose, highly configurable, multi-loop process controller. Its aluminum-steel construction makes the controller extremely rugged — it is specifically designed for operation in environments susceptible to extreme temperature, humidity, pollution, corrosion, shock, and/or vibration. To install the MIL-STD-901D Grade A shock qualified device, simply cut out the specified pattern in your console or panel and bolt the controller in — no special shock/vibration mounts, supports, or brackets are required.
The FAC-2100+ digital process controller is equipped with a wide array of I/O capabilities. It combines the analog functionality of a standard process controller, with the digital functionality normally associated with Programmable Logic Controllers (PLC). In its standard configuration, the FAC-2100+ has three analog inputs, two analog outputs, two universal digital inputs, eight standard digital inputs, two digital outputs, and four form-C relays. Additional I/O can be added to the device through remote I/O points from our Chameleon+ product line.
FAC-2100+ controllers are configured with the Design Pad G5 graphical programming environment. Design Pad technology makes setting up, debugging, and fine-tuning your control scheme quick and easy. It also allows the device to be very versatile — virtually every feature from the front-panel displays to the back-panel I/O and everything in between can be customized to fit your needs.
The user interface on the front panel of the FAC-2100+ provides 2 bar graphs, 3 numeric displays, and 3 lines of scrolling alpha/numeric text. It allows users instant access to the application-specific parameter values that were tagged as operator-adjustable in the controller’s program. With the ‘Set Menu’ (the upper three keys) the user can easily change parameter values, tune a system, turn outputs on or off, etc. The ‘Automatic/Manual (A/M) Menu’ (the three lower keys) allows an operator to quickly change and manipulate the A/M state of one or more control loops.
The FAC-2100+ also supports various industrial networking protocols via RS-485 and/or RS-232 communication ports. Supported protocols include FairNET, Modbus ASCII (master and slave), Modbus RTU (master and slave), Custom ASCII, or Custom Binary protocols. FairNET provides both deterministic and non-deterministic messaging, automatic bus mediation, and a robust master-slave architecture.
ENVIRONMENTAL CHARACTERISTICS | |
Operating Ambient Temperature Range | -20°C to 65°C |
Storage/Transport Ambient Temperature Range | -40°C to 85°C |
High Impact Shock | MIL-STD-901D, Grade A |
Mechanical Vibration | MIL-STD-167B |
Electro-Magnetic Interference | MIL-STD-461E |
Facial Protection | NEMA 4 |
Housing Protection | NEMA 4 |
ANALOG INPUTS | |
Quantity / Resolution | 3 Channels / 16 Bits |
Sampling Rate | 50Hz Maximum |
Current Input Ranges Supported | 0-20mA, 4-20mA |
Current Input Accuracy | +/-40uA at 25°C, +/-100uA Over Temperature |
Standard Voltage Input Ranges Supported | 0-20V, 0-10V, 0-5V, 1-5V, 0-2.5V |
Standard Voltage Input Range Accuracy | +/-36mV at 25°C, +/-86mV Over Temperature |
Low Voltage Input Ranges Supported | 0-1V, 0-500mV, 0-250mV, 0-100mV |
Low Voltage Input Range Accuracy | +/-2mV at 25°C, +/-5mV Over Temperature |
Resistance Input Range Supported | 0-2400Ω |
Resistance Input Range Accuracy | +/-2.4 or +/-0.4% of Reading (whichever is smaller) Over Temperature |
RTD Support | 3 Wire, 100Ω Platinum (European or American curve), 120Ω Nickel, or Custom |
RTD Accuracy | +/- 1°C Over Temperature |
ANALOG OUTPUTS | |
Quantity / Resolution | 2 Channels / 14 Bits |
Current Output Ranges Supported | 0-20mA, 4-20mA |
Current Output Range Accuracy | +/-40uA at 25°C, +/-100uA Over Temperature |
Voltage Output Ranges Supported | 0-10V, 0-5V |
Voltage Output Range Accuracy | +/-40mV at 25°C, +/-100mV Over Temperature |
UNIVERSAL DIGITAL INPUTS | |
Quantity / Type | 2 Channels / Opto-isolated |
Input Signal Support | 5VDC, 28VDC (at approximately 7mA) |
Single-Input Operating Modes | on/off (i.e., switch), pulse counter, frequency counter |
Dual-Input Operating Modes | event timer, quadrature decoder |
Maximum Frequency | 500 KHz |
DIGITAL INPUTS | |
Quantity / Type | 8 Channels / Opto-isolated |
Maximum Allowable Continuous Input Voltage | 200 VDC or 140 VAC RMS |
Maximum Allowable Voltage Spike | 1000V peak 1.2µS x 50µS pulse per MIL-STD-1399 Section 300 |
Logic High Voltage Range | 5-200 VDC or 24-130 VAC RMS 55-500 Hz |
Minimum Input Duration for Logic High Detection | 4 ms |
Logic Low Voltage Range | 0-1 VDC or 0-0.5 VAC RMS 55-500 Hz |
Minimum Input Duration For Logic Low Detection | 56 ms |
Minimum Input Current Required (AC and DC inputs) | 5mA RMS |
LOW POWER DIGITAL OUTPUTS | |
Quantity / Type | 2 Channels / Opto-isolated Transistor |
Output SIgnal Support | Up to 28VDC (40mA maximum) |
Operating Modes | on/off, variable frequency square-wave, pulse width modulation (PWM) |
Maximum Frequency | 50 Hz |
HIGH POWER DIGITAL OUTPUTS | |
Quantity / Type | 5 Relays Maximum / Up to 4 Mechanical Form “C” Relays and up to 3 Opto-isolated Solid State Form “A” Relays |
Mechanical Relay Rated Signal Range | 4 A (resistive) @ 24VDC or 120VAC, 2A (resistive) @240VAC |
Solid State Relay Rated Signal Range | 3 A @ 60VDC or 140VAC |
RS-485 NETWORK | |
Protocols Supported | Modbus RTU/ASCII (Master or Slave), Custom Binary/ASCII Messaging, FairNET (Master and Slave) |
Network Capacity | Can drive 32 standard RS-485 unit loads or 256 FAC-2100 |
Network Capacity | 256 FAC-2100s can be driven by a standard RS-485 transceiver |
Max Baud Rate | 1 Mbit / Second |
Electrostatic Discharge Protection | +/- 15 KV Human Body model |
Signal Electrical Isolation from Control Circuitry | 1500 VDC |
Cable Fault Protection | No spurious signals on receiver inputs if network cable is open or shorted |
Biasing | On-board 470Ω high and low |
Termination | On-board 110Ω |
OPERATOR INTERFACE | |
Numeric Displays | Two user-programmable 4-digit and one user-programmable 3-digit, 7-segment digital readouts (0.4″ x 0.3″) |
Analog Bargraphs | Two user-programmable columns of 40 LEDs (4.0″ x 0.2″) |
Status Readout | Three user-programmable 8-character displays (7×5 pixel resolution) |
Keypad | Six positive tactile-feel push buttons |
PHYSICAL CHARACTERISTICS | |
Weight | 9 lbs |
Front Panel Dimensions | 5.5” W x 8.0” H |
Depth (w/o cylindrical connector shells) | 7.75″ D |
Please refer to the following part numbers when ordering FAC-2100 controllers:
Fairmount Part Number | Description |
---|---|
FAC-2100-DC-28-C | Digital Controller with DC Input Power, 28VDC Output |
FAC-2100-DC-28-C-RAAA | Digital Controller with DC Input Power, 28VDC Output, and AC Solid-State Relays |
FAC-2100 Accessories:
Fairmount Part Number | Description |
---|---|
30110-015 | EMI Chassis Ground Braid |
01004-000 | COM1 9/25 pin D RS-232 PC Serial Cable (5ft) |
FAC-2100 Spare/Replacement Parts:
Fairmount Part Number | Description |
---|---|
01001-007 | Bezel Gasket |
01001-008 | Flange Gasket |
01001-009 | Side Access Panel Gasket |
01001-010 | Connector Plate Gasket |
21001-000 | Bezel |
21005-000 | Locking Clamp |
21011-000 | Gasket Mounting Spacers |
30130-001 | 3 A, 250VAC, 1/4 x 1″, Slow-blow Fuse |
50010-007 | 10-32 x 1 1/4 Socket Head Cap Screw SS |