Process Control Module Type 1 (PCM-1)
With the introduction of our new product line (Chameleon+), 2023 (or while supplies last) marks the end of production for legacy Chameleon (EOL Announcement). We will continue to provide technical support on all EOL products. In addition, we will continue to repair the EOL products for as long as replacement parts can be acquired.
Features and Benefits
- Multi-Loop High-Performance Process Control
- Can be configured for Motor Control (PWM, Encoders, etc.)
- Versatile I/O Suite (4-20mA, RTD, and more)
- Fully Sealed Enclosure (NEMA 4X, 6, 13 Protection)
- -40°C to +65°C (-40°F to +149°F) Operating Range
- MIL-STD-901D Grade A for High Impact Shock
- MIL-STD-167B for Vibration
- MIL-STD-461E for Electro-Magnetic Interference (EMI)
- Powerful and easy-to-use graphical programming
- Supports Hot Swapping
- Supports redundant input and output connections
The Chameleon Process Control Module (PCM-1) offers high-performance control for multiple process loops. With four analog inputs, four analog outputs, two digital inputs, two digital outputs, and an on-board 24VDC auxiliary output source, a PCM-1 can regulate up to six independent loops (4 process loops and 2 digital/motor control loops). Powered by a 33MHz ARM processor with 1MB of onboard RAM and 1MB of flash memory, it provides sufficient computational power to handle the most demanding applications. The PCM-1 embedded firmware is stored in its flash memory and is upgradeable: you can rest assured that the hardware investment you make in Chameleon will not become obsolete.
Using Fairmount Automation’s intuitive and easy-to-use graphical programming package (Design Pad) you can develop sophisticated control schemes for the PCM-1 in a matter of hours—even without any prior programming experience. Programming the device entails “drawing” a desired control scheme using a vast array of configurable function blocks. These function blocks are wired together to indicate the signal flows from device inputs to device outputs. Once complete, configuration programs are downloaded to the unit via a wireless IR interface.
The PCM-1 provides a versatile I/O suite configurable in software. Its analog inputs can read a variety of signals, including voltage, current, resistance, and RTD. Its analog outputs can drive voltage and current loads. Its digital inputs can be used separately as switches, pulse counters, and frequency counters, or they can be used together for event timing and quadrature decoding. Its digital outputs can generate on/off, variable frequency square wave, and pulse-width modulated (PWM) signals. In addition, multiple PCM-1 units can be attached to each other and configured to provide redundant power and I/O connections (both inputs and outputs) – the redundant output capability is built-in hardware and requires no external hardware. PCM-1 units are also hot swappable: to replace one, simply swap the front panel (with attached processing board) and the unit is back online—there is no need to shut off the power.
Each PCM-1 unit also provides a rich set of prominent displays, including four four-digit numeric displays and eight status-indication LEDs. Each display set has an associated tag holder that you can use to label signals.
As with all Chameleon modules, the PCM-1 offers unequaled ruggedness. It is specifically designed for sustained operation in severe environments, including those characterized by extreme shock, vibration, electro-magnetic interference, temperature, and/or humidity. Its fully-sealed enclosure (sealing end-caps not pictured) ensures long-lasting operation in the grimiest settings. In fact, Chameleon modules can operate fully submerged.
ENVIRONMENTAL CHARACTERISTICS | |
Operating Ambient Temperature Range | -40°C to 65°C |
Storage/Transport Ambient Temperature Range | -40°C to 85°C |
High Impact Shock | MIL-STD-901D, Grade A |
Mechanical Vibration | MIL-STD-167B, 0-50Hz |
Electro-Magnetic Interference | MIL-STD-461E |
Facial/Housing Protection | NEMA 1,2,4,4X,5,6,12,12K,13 |
ANALOG INPUTS | |
Quantity / Resolution | 4 Channels / 16 Bits Minimum |
Sampling Rate | 1000 Hz Maximum |
Current Input Ranges Supported | 0-20mA, 4-20mA |
Current Input Accuracy | +/-40uA at 25°C, +/-100uA Over Temperature |
Standard Voltage Input Ranges Supported | 0-20V, 0-10V, 0-5V, 1-5V, 0-2.5V, 0-1V, 0-500mV |
Standard Voltage Input Range Accuracy | +/-36mV at 25°C, +/-86mV Over Temperature |
Low Voltage Input Ranges Supported | 0-250mV, 0-100mV, 0-50mV, 0-25mV, 0-10mV |
Low Voltage Input Range Accuracy | +/-2mV at 25°C, +/-5mV Over Temperature |
Resistance Input Range Supported | 0-2400Ω |
Resistance Input Range Accuracy | 2.4Ω or +/-0.4% of Reading (whichever is smaller) Over Temperature |
RTD Support | 3 Wire, 100Ω Platinum (European or American curve), 120Ω Nickel, or Custom |
RTD Accuracy | +/- 1°C Over Temperature |
ANALOG OUTPUTS | |
Quantity / Resolution | 4 Channels (2 with 14 bit resolution, 2 with 10-bit resolution) |
Current Output Ranges Supported | 0-20mA, 4-20mA |
Current Output Range Accuracy | +/-40uA at 25°C, +/-100uA Over Temperature |
Voltage Output Ranges Supported | 0-10V, 0-5V |
Voltage Output Range Accuracy |
+/-40mV at 25°C, +/-100mV Over Temperature |
DIGITAL INPUTS | |
Quantity / Type | 2 opto-isolated |
Input Signal Support | 5 VDC, 24VDC (at approximately 7mA) |
Single-Input Operating Modes | on/off (i.e. switch), pulse counter, frequency counter |
Dual-Input Operating Modes | event timer, quadrature decoder |
Maximum Frequency | 500 kHz |
DIGITAL OUTPUTS | |
Quantity / Type | 2 opto-isolated transistor |
Output Signal Support | up to 28VDC (40mA maximum) |
Operating Modes | on/off, variable frequency square-wave, pulse width modulation (PWM) |
Maximum Frequency | 50 kHz |
ELECTRICAL CHARACTERISTICS | |
Maximum Power Consumption | 3.9W + 0.03 W/mA x (current draw from auxiliary output source including analog outputs) |
Maximum Allowable Auxiliary Current | 250mA at 24VDC |
Real-Time Clock Battery Life(Minimum; No power applied, 25°C) | 10 Years |
Supported Cable Diameters | Two glands 0.24”-0.47”; six glands 0.16”-0.31” |
Supported Wire Gauges |
16-28 AWG |
OPERATOR INTERFACE | |
Digital Readouts | Eight user-programmable three-color (red/yellow/green) LEDs with label holders |
Analog Readouts | Four user-programmable 4-digit, 7-segmentnumeric displays with label holders |
Status Readout | One three-color (red/yellow/green) LED Indicator |
IR Wireless Interface |
115 kbps SIR |
PHYSICAL CHARACTERISTICS | |
Weight | 2.1 lbs |
Front Panel Dimensions | 4” W x 6” L |
Enclosure Height | 3″ H |
The following part numbers can be used when ordering the Process Control Module Type 1 (PCM-1).
Fairmount Part Number | Description |
01012-000 | PCM-1 with Gray Enclosure |
01012-300 | PCM-1 with Black Enclosure (without Stuffing Tubes) |
11013-200 | PCM-1 Active Board and Gray Full-Size Cover |
11013-250 | PCM-1 Active Board and Black Full-Size Cover |
01014-000 | PCM-1 Full-Size Gray Enclosure with Wiring Hub Assembly |
01014-300 | PCM-1 Full-Size Black Enclosure and Wiring Hub Assembly (without Stuffing Tubes) |
11014-100 | PCM-1 Wiring Hub Assembly |